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Saint-Gobain Maintenance Manager in Falconer, New York

The role will focus on establishing measurements and maintenance KPIs that prioritize PM losses within manufacturing increasing machine/equipment throughput. The Reliability Supervisor will coach and guide IPT Reliability Engineers and maintenance associates on the proper method and use of tools to eliminate waste and losses, pilot/model selection, audit preparation, PDCA journal activities, and provide direction for route map expansion, pillar score and demonstrate verifiable results.

This role focuses on overall Maintenance Management System and is responsible for leading the implementation of the World Class Manufacturing (WCM) Reliability Pillar Methodology and Autonomous Foundational Aspect across the facility. This position will focus on both reactive and proactive maintenance support for the Integrated Process Teams to improve equipment availability, capability, efficiency and asset utilization and is responsible for IPT/IST budgeting, spare part rationalization, and professional and technical development of his/her assigned salaried and hourly reports. The Equipment Reliability Supervisor will also support the plant’s strategic initiatives including capital and non-capital equipment projects and provide leadership in the implementation and support of plant equipment/machine modifications.

--- Accountable for safe maintenance activities. Will promote, teach and improve safety systems and procedures to employees and contractors such as LOTO, permits to work, safety audits etc.

--- Progressively improves the Professional Maintenance status of all equipment on a prioritized basis using WCM techniques and practices

--- Provides technical guidance and coaching on technical problem solving through the use of WCM tools to ensure root cause of issues are identified, eliminated and sustained to improve equipment reliability and capability

--- Oversees timely completion of breakdown root cause analysis and countermeasure implementation (EWO).

--- Works with IPT Equipment Reliability Engineers to ensure correct prioritization, timely completion of all work orders, and utilization of IST maintenance resources on a weekly or day to day basis

--- Works with the Storeroom Maintenance Technician to ensure spares inventory is optimized and coherent with the Professional Maintenance equipment requirements.

--- Analyzes / stratifies accurate data and information from records to prepare reports, statistics, etc., in support of continuous improvement of Reliability

--- Work with IPT Equipment Reliability Engineers to develop PM’s that drive improved reliability and AM’s that leverage the intimate knowledge of our equipment/machine operators

--- Directs and oversees AM deployment and maturity with focus on operator training & compliance to ensure equipment basic conditions are maintained

--- Implements management systems to provide effective control and maintenance of all plant equipment & services

--- Evaluate and identify the need for staff developments and provide training to cater for a better team and organization structure. Ensure all subordinates are fully briefed, counseled, trained and developed to meet IPT and IST objectives

Bachelor of Science Degree in mechanical, electrical or industrial engineering, or five (5) years of equivalent training and experience in maintenance supervision and/or skilled trades

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5+ years of maintenance experience in an Industrial Environment including 2 years of direct supervision experience

Ability to understand operating principles of our major process equipment

Basic understanding of common maintenance measurements- (MTBF, MTTF, MTTR)

  • Understanding Mean Time to Failure (MTTF)

Basic understanding of the types of machine failures- (function loss and function reduction)

Basic understanding of the occurrence of failures (sporadic and chronic failures)

Application of combustion analysis, mass & energy balance, machine & fluid dynamics

Good understanding of CMMS systems

Comprehensive understanding of Lean / World Class principles and practices

Computer proficiency, including a strong command of Microsoft Office (Word, Excel, PowerPoint, Outlook).- ------------ Required

Saint-Gobain provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Saint-Gobain is an equal opportunity employer of individuals with disabilities and supports the hiring of veterans.

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